Laser Cut Medical Tubing
Whats even more exciting is that a laser-cut hypotube and a single jacket of Pebax heat shrink tubing used together help streamline the process. Laser-cutting was first applied to the manufacturing of medical devices in the 1980s.
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In addition to our wide range of Nitinol tubing we also provide customer- specific Nitinol processing.
Laser cut medical tubing. In the November issue of Medical Design Briefs MICRO Executive Vice President Steve Santoro wrote about the importance of continually investing in the latest technologies to ensure producing the highest quality medical devices while also. Laser processing of Stainless Nickel Titanium and Aluminum. Finding the right hypotube for your device application.
Laser cut hypotube offers performance similar to coil reinforced tubing or braid reinforced tubing. Today feature sizes as small as 00005 127 µm can be realized. For example laser cutting allows for clean perpendicular cuts on braid and coil reinforced medical catheter tubing.
Precision 4-axis and 6-axis cutting tubing and hydroformed details. Also in high demand are laser ablation and coating removal. OKAYs Laser Engineers will work with you to create your unique components and assemblies developing specialized processes and even custom-building laser equipment in-house.
MULTI-AXIS LASER CUTTING DELIVERS. High performance materials and components laser cutting is a highly effective option for cutting high performance materials such as PEEK and polyimide as well as small precision parts such as polymer marker bands for medical catheters and stainless steel hypotubes. Laser stent and medical tube cutting system from Amada Miyachi features 3 and 4 axes of motion wet and dry cutting automated tube loader option easy acces.
Table 1 lists the technologys key benefits. We strive to serve early RD function and rapid prototyping to make sure that you can iterate effectively and efficiently. The medical technology sector has a value of around 338 billion and this will only continue to rise as new and innovative ways are found to create life-changing technologies.
With laser cutting patterns along the hypotube the medical device design engineer can tailor the flexibility from the proximal to distal end. Our laser tube cutting system is the solution for fully automated cutting of tubing material. Our flexible Pebax Heat Shrink Tubing is ideal for jacketing laser-cut hypotubes Interventional device design is trending away from braided shafts towards laser-cut hypotubes.
Whether its a rough blank or a final finish part we will provide the ultimate precision laser cutting. Each reinforcement method offers advantages that may make it more suitable for your application. Also the laser cut pattern can determine the combination of push trackability torque and kink resistance.
This laser tube cutting system is used in many industries such as medical. Our laser tube. Our laser cut hypotube can be combined with PTFE liners multi-durometer jackets and channels within the wall of the tubing to provide for deflectable tip catheters.
Designed to provide the high precision and repeatability required for medical instruments such as stents our tube cutting capabilities can also be combined with other critical welding drilling and marking processes that are fast and efficient. Laser services for medical tubing include high-precision laser cutting and drilling with micron-level tolerances. Cirtec combines our Nitinol know-how with significant metalworking expertise.
Expertise in laser cutting of complex sheet metal details. Its now possible to create a thinner higher performance medical device using a laser-cut hypotube. Duke can recommend the best reinforcement.
Latest Fiber Laser technology with superior beam quality. OKAY Industries laser tube cutting sets the standard for precision and cleanliness meeting the strictest tolerances. Medical Precision Laser Tube Cutting.
Lasers are used for cutting primarily in the medical technology sector although it does find a use in patient treatment too. Thanks to cutting technology advances that have reduced cost its now possible to create a thinner higher-performance device at a cost comparable to traditional methods. The laser is so fast.
Fiber laser cutting machines are rapidly emerging as the preferred choice for many fine cutting or machining applications particularly when superior edge quality tight dimensional tolerances andor high volume production is required as in the medical automotive electronics aerospace and solar industries. The StarCut Tube systems are 34-axes CNC laser cutting solutions for fully-automated cutting of tube and flat material especially for medical instruments and implants like stents and other high-precision parts. Pebax heat shrink tubing remains on and integrates with the device eliminating the cumbersome reflow process and reducing manufacturing yield.
The unique feature of the two laser-cutting machines programmed identically is that they can cut all the features of the tube and inspect them in the process. We can provide fast RD runs with a very experienced team. Since then continued advancements in laser technologies have enabled cutting of increasingly smaller and complex features.
Frequently the systems allow reducing numerous mechanical machining steps into a single laser processing routine. Our laser tube cutting is customized to your unique application delivering the quality and compliance needed for precision medical applications. The laser is ideal for medical cutting because the laser can be focused down to a 0001-inch diameter spot size that offers a fine non-contact tool-less cutting process at high speed and high resolution.
As the laser cutting tool does not rely on touching the part it can be oriented to make any shape or form and used to make unique shapes. We produce micron-scale complex features in a variety of materials and patterns with no heat effects or material damage. As these innovations continue to progress the industry is looking for ways to cut down on costs and find.
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